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Using PU Coating Interlining Against Special Fabric

Jun 26, 2026

As garment manufacturers increasingly work with technically demanding fabrics — silicone oil–finished textiles, PU composite materials, and delicate wovens — standard fusible interlinings frequently fall short. PU Coating Interlining Against Special Fabric was developed precisely to fill that gap, combining precision engineering with advanced adhesive technology to deliver reliable, wash-durable bonding across a broad spectrum of substrates.

What Is PU Coating Interlining?

Interlining is an inner layer of material fused or sewn between the outer fabric and the lining of a garment to add structure, body, and shape retention. Among the various types — woven interlining, non-woven interlining, and hair canvas interlining — PU coating interlining stands out for its compatibility with fabrics that resist conventional hot-melt adhesives.

The base fabric — either woven or non-woven — undergoes high-temperature dyeing and finishing to establish dimensional stability. An advanced double-dot PU coating is then applied: a base dot of polyamide or polyester resin is printed first, followed by a top dot of high-performance PU (polyurethane) adhesive powder. This two-layer structure prevents adhesive strike-through, protects the outer fabric surface, and ensures even bonding under heat and pressure.

Why Special Fabrics Demand a Different Approach

Standard hot-melt interlinings bond well to plain cotton and straightforward polyester weaves. However, several fabric categories present bonding challenges:

  • Silicone oil–finished fabrics — The lubricating surface treatment repels conventional adhesives, causing delamination after washing.
  • PU composite fabrics — The non-porous PU surface layer limits adhesive penetration, requiring a low-viscosity, flexible adhesive system.
  • Delicate silks and fine woollens — Sensitive to excessive heat and pressure, these fabrics need an adhesive that activates at moderate temperatures.
  • Polyester-viscose and chemical-fibre blends — Variable shrinkage rates between blend components demand an interlining with extremely low heat shrinkage of its own.
  • Knitted and stretch fabrics — Unidirectional stretch in the interlining can distort the outer fabric; matched elasticity in warp and weft is essential.

PU adhesive is engineered to address all of the above. Its molecular flexibility allows bonding to low-energy surfaces, its open structure accommodates slight fabric movement, and it remains stable through both dry cleaning solvents and repeated water washing.

Double-Dot Coating Technology Explained

The defining feature of this product line is the double-dot coating method. In conventional single-dot coating, a single adhesive compound is screen-printed onto the base fabric. Double-dot technology separates the adhesive into two distinct layers with different chemical profiles:

Table 1 — Double-dot coating layer comparison
Layer Material Primary Function Key Property
Base dot (bottom) Polyamide or polyester resin Anchor to base fabric; barrier against strike-through High melting point, firm adhesion to substrate
Top dot (surface) High-performance PU powder Bond to outer fabric during fusing Flexibility, wash resistance, low activation temperature

This architecture means the adhesive that contacts the outer fabric is always PU — chosen specifically for its performance on difficult surfaces — while the base layer handles the structural anchoring without any compromise. The result is consistent dot geometry, reduced adhesive migration, and clean fabric handling during cutting and sewing.

Technical Specifications

Jiaxing Rainbow (UBL) offers this series across a range of weights and compositions to suit different garment categories. The table below summarises the current product lineup and recommended fusing parameters.

Table 2 — PU Coating Interlining product specifications and fusing parameters. Fusing time 12–15 s and pressure 1.5–2.5 kg/cm² apply across all grades unless adjusted for fabric sensitivity.
Product Code Weight (g/m²) Width Composition Coating Screen Mesh (CP) Fusing Temp. (°C)
H7292U 22 60″ 100% Polyester Double dot PU 180 120–140
H7393U 31 60″ 100% Polyester Double dot PU 110 120–140
H7595U 45 60″ 100% Polyester Double dot PU 90 120–140
H7765U 56 60″ 100% Polyester Double dot PU 40 120–140
SD8220U 29 36″–80″ 80% Nylon / 20% Polyester Double dot PU 110 120–140
SD5525U 35 36″–80″ 50% Nylon / 50% Polyester Double dot PU 70 120–140
SD8230U 40 36″–80″ 80% Nylon / 20% Polyester Double dot PU 70 120–140
SD0020U 29 36″–80″ 100% Polyester Double dot PU 110 120–140
H4021KU 44 36″ / 40″ / 60″ 100% Polyester Double dot PU 90 120–140
H1205WU 46 60″ 100% Polyester Double dot PU 90 120–140
Pre-production testing requiredDue to the wide variety of finishing treatments used in today's fashion fabrics, Jiaxing Rainbow (UBL) strongly recommends conducting a fabric-interlining-machine compatibility trial before committing to mass production runs. Fusing conditions may need fine-tuning based on actual fabric weight, weave structure, and finishing chemistry.

Compatible Fabric Types

One of the most significant commercial advantages of this product series is its breadth of fabric compatibility. The table below maps common outer fabric categories to their bonding challenge and indicates how PU coating interlining resolves each one.

Table 3 — Fabric compatibility overview
Fabric Type Primary Bonding Challenge Why PU Coating Works
Silk Heat sensitivity, delicate weave Activates at 120°C; minimal pressure required
Cotton & polyester-cotton Variable shrinkage between fibres Low heat shrinkage of interlining compensates for blend movement
Polyester-viscose Viscose's moisture sensitivity Strong wash resistance maintains bond after repeated laundering
Woollen & worsted Coarse surface, felting risk under heat Moderate temperature activation prevents fibre damage
Chemical fibre (acetate, modal) Low softening point, prone to glazing Controlled fusing window avoids surface damage
Silicone oil–finished fabrics Low surface energy repels standard adhesives PU chemistry bonds to low-energy surfaces where polyamide fails
PU composite fabrics Non-porous face film limits penetration Flexible PU adhesive bridges impermeable surface layers
Knitted fabrics Four-way stretch distortion risk Balanced warp/weft elasticity moves with the fabric

Garment Applications

PU Coating Interlining Against Special Fabric is designed for the parts of a garment where structural integrity and appearance are most critical. Common applications include:

  • Front panels — Provides body and shape retention in jackets, overcoats, and formal suits.
  • Collars — Maintains crisp collar roll and prevents edge curl after washing.
  • Sleeves & cuffs — Adds controlled structure without restricting arm movement.
  • Waistbands & plackets — Reinforces high-stress zones that experience repeated flexion.
  • Pockets & pocket openings — Stabilises the pocket mouth against stretching and bagging.
  • Reinforcement patches — Used at buttonhole positions and seam intersections for durability.

Garment categories served include jackets, wind coats, overcoats, tailored suits, trench coats, and petticoats.

Fusing Guidelines and Best Practice

Achieving optimal bonding is a function of four interacting variables: temperature, pressure, dwell time, and cooling. The relationships below serve as a starting framework; always verify against your specific fabric and pressing equipment.

Table 4 — General fusing parameter guidelines
Parameter Recommended Range Effect of Under-setting Effect of Over-setting
Temperature 120°C – 150°C Incomplete adhesive melt; weak bond Adhesive migration; fabric damage
Pressure 1.5 – 2.5 kg/cm² Poor dot-to-fabric contact Fabric surface glazing or flattening
Dwell time 12 – 15 seconds Insufficient wetting of fabric fibres Heat damage to delicate fibres
Cooling Natural cool-down before handling Bond disrupted before it sets N/A — allow full cooling

For silicone-finished and PU composite fabrics in particular, slightly elevated pressure (towards the upper end of the 1.5–2.5 kg/cm² range) aids initial adhesive contact, while temperature should remain conservative to protect the surface treatment.

PU Coating Interlining Against Special Fabric

Comparison with Other Special Interlining Types

Jiaxing Rainbow (UBL) offers several speciality interlinings alongside the PU coating series. Understanding where each excels helps procurement and technical teams select the right product for each fabric challenge.

Table 5 — Special interlining type comparison
Product Key Technology Best Suited For Learn More
PU Coating Interlining Double-dot PU adhesive Silicone-finished, PU composite, and other special fabrics View product
Enzyme Wash Interlining Series X Enzyme wash processing Garments requiring a pre-washed, soft hand feel from production View product
Special Stitch Nonwoven Series F Stitch-bonded non-woven Applications needing directional strength without fusing View product
GRS Recycled Interlining Global Recycled Standard certified fibres Sustainable and eco-labelled garment lines View product

Quality Assurance at Jiaxing Rainbow (UBL)

Jiaxing Rainbow (UBL) Interlining Co., Ltd. operates manufacturing facilities in Jiashan County, Jiaxing, Zhejiang, and Wannian County, Shangrao, Jiangxi, with an overseas partner facility in Dhaka, Bangladesh. The company's production process encompasses base fabric sourcing, high-temperature dyeing, precision finishing, coating, and inspection — all conducted under a structured quality assurance programme.

Each production batch of PU Coating Interlining is evaluated for peel strength, wash fastness, heat shrinkage rate, and coating uniformity before dispatch. Delivery services are coordinated to meet OEM and ODM production schedules for export-quality apparel worldwide.

Who Should Specify This Product?

PU Coating Interlining Against Special Fabric is the right choice for:

  • Garment factories and apparel manufacturers working with technically finished or composite fabrics.
  • Fashion brands and designers producing premium outerwear, tailored suits, or luxury casualwear.
  • OEM and ODM clothing suppliers targeting export markets with stringent washing performance requirements.
  • Technical textile producers integrating functional or PU composite fabrics into apparel.

For teams unfamiliar with which interlining grade to specify, Jiaxing Rainbow (UBL)'s technical sales team can assist with fabric evaluation and sample testing. See the FAQ for answers to common technical questions, or explore the full product range for a complete picture of available interlining solutions.

Ready to evaluate PU Coating Interlining Against Special Fabric for your next collection?

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